Blunted Nail Test

The following test is known as the blunted nail test. It determines whether an internal short-circuit will lead to thermal runaway in a lithium-ion battery when its protective cover is dented. Consider: besides a blunted nail, what else could lead to an internal short-circuit in the battery? Lithium-ion batteries are small and powerful. Behind this power is a volatile chemistry; if the anode and cathode of a lithium-ion battery make contact with each other inside the battery, an internal short circuit occurs and the chemicals can mix uncontrollably -- leading to thermal runaway. This can occur if the separator inside the battery is damaged. UL Safety Engineers push batteries to the extreme with a variety of tests designed to anticipate how a battery might be used or misused, evaluate potential dangers, analyze the effects of a fault or failure and engineer safer solutions. (Don't even consider trying this! Tests are done by trained professionals. Products are tested in a controlled environment with intent to fail.)

Topics

  • electrochemical
  • testing
  • design
  • experimentation
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  • electronics
  • safety
  • circuit
  • short-circuit
  • chemicals
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  • thermal
  • anode
  • cathode
  • short circuit
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  • Battery
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  • lithium-ion
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